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 Handheld Server 
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Post Handheld Server
A small mini-itx build to act as a "walk-around" server; mini-itx ION based.

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Wed May 19, 2010 1:32 am
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Have Dremel, Will Travel
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Post Re: Handheld Server
looks nice :) it going to have a case over the top of it or just open? :):)

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Wed May 19, 2010 5:20 am
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Yep, gotta build a box around it.


Wed May 19, 2010 9:34 am
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Post Re: Handheld Server
Lookin nice Hutch. Can't wait to see how it looks in the box


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Wed May 19, 2010 4:35 pm
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Post Re: Handheld Server
Wow this looks intresting so much Sff goodness i look forward to seeing more :)


Fri May 21, 2010 7:50 am
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Post Re: Handheld Server
Unfortunately Craig's brake can't do the required bends so I either have to redesign or find someone with a brake capable of doing this.

Potential alternative design. 2 simple alu bars along the side.
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Fri May 21, 2010 1:23 pm
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Post Re: Handheld Server
I like the redesign. Granted it's not as cool as the first concept, but it's still very functional.

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Fri May 21, 2010 5:44 pm
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Post Re: Handheld Server
Ok
So after thinking about the redesign, it sucked and I really wanted to accomplish the first look. Since we can't achieve the "S" bend I figure I would go with 2 U-Channels with the motherboard platform on top. There will be about 16 tiny 4-40 screws countersunk to attach the top plate to the U-Channels. I had a *very* difficult time trying to achieve tapered, countersunk screw holes in SketchUp. After drawing about 16 of them, I realized there was a slight issues on the bottom. Sigh.

Anyway, here is the new internal design.

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A bad day in SketchUp looks like this.
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Thu Jun 03, 2010 12:49 am
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Post Re: Handheld Server
While not as 'cool' as the multiple bends in the first one, it still looks good (and much easier to fab).

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Thu Jun 03, 2010 8:22 am
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Post Re: Handheld Server
So anyone know how to countersink holes in sketchup?


Thu Jun 03, 2010 1:31 pm
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Post Re: Handheld Server
I don't use Sketchup... but if I were using ViaCAD, I would add an inverted cone to wherever I wanted the countersink, and 'subtract' the overlapping area thereby leaving the countersink profile. I don't know how to describe it for sure...

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Thu Jun 03, 2010 1:38 pm
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Post Re: Handheld Server
Ok, I finally found a super easy way to do it. You draw the inner hole and push it to the bottom of the taper, you then select the edge of the top of the hole, and expand it uniformly to the outer dimension of the screw head and it will follow.

I can do a video demo if anyone cares.


Thu Jun 03, 2010 2:04 pm
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Post Re: Handheld Server
That sounds like a pretty simple solution. A video would be nice...

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Thu Jun 03, 2010 2:16 pm
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Post Re: Handheld Server
Here we go
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Thu Jun 03, 2010 3:21 pm
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For this message the author Hutch has received gratitude : Cuzza
Post Re: Handheld Server
YouTube of how to do the countersunk holes. Be sure to go 720p and full screen.
http://www.youtube.com/watch?v=AAro_u1Wv00


Thu Jun 03, 2010 4:11 pm
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Post Re: Handheld Server
ha! a neat trick, why didn't i think of that?

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Mon Jun 07, 2010 5:58 am
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